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Oxidized Bitumen 150/5 – High Softening Point Industrial Grade

oxidized bitumen 150/5

Oxidized bitumen 150/5 is a hard, air-blown asphalt grade with a high softening point (around 150°C) and very low penetration (around 5 dmm). In simple words, it is a tough, heat-resistant bitumen designed for heavy industrial waterproofing, roofing membranes, pipe coating, battery sealing, and insulation applications. It solves one main problem: deformation under high temperature. If your project faces hot climates, mechanical stress, or needs dimensional stability, this grade gives you strength, structure, and long-term performance.

Let’s break it down in a practical, experience-based way.

What Is Oxidized Bitumen 150/5?

Oxidized bitumen 150/5, also called blown bitumen 150/5, is produced by blowing air through hot penetration grade bitumen under controlled temperature. During this controlled oxidation process, the molecular structure changes. The result is a harder material with:

  • Higher softening point
  • Lower penetration
  • Improved resistance to flow at high temperature
  • Better chemical stability

Compared to softer grades, this product behaves more like a solid structural binder rather than a flexible paving binder.

The number 150/5 means:

  • 150 = Approximate softening point in °C
  • 5 = Approximate penetration in 0.1 mm (very low, very hard grade)

This combination makes it ideal for applications where shape retention is critical.

How Oxidized Bitumen 150/5 Is Produced

The production process starts with penetration grade feedstock such as bitumen 60/70. This base material is heated to around 240–300°C in a reactor. Then air is injected from the bottom.

During air blowing:

  • Lighter oils partially evaporate
  • Asphaltene content increases
  • Molecular chains become more complex
  • The material becomes harder and less penetrable

The reaction is carefully controlled to reach the target softening point and penetration.

Timing is everything. Over-blowing makes the material too brittle. Under-blowing reduces heat resistance. Experienced production control is critical to achieve a consistent 150/5 grade.

Why Choose Oxidized Bitumen 150/5?

In real industrial environments, this grade is selected for one reason: thermal stability.

When surfaces are exposed to:

  • Direct sunlight
  • Hot industrial processes
  • Mechanical compression
  • Heavy load conditions

Softer bitumen may flow or deform. But oxidized 150/5 holds its shape.

Key Advantages:

  • Excellent high temperature resistance
  • Low flow under load
  • Strong adhesion to metal and concrete
  • Good chemical resistance
  • Water resistance and sealing capability
  • Long service life

If you need dimensional stability more than flexibility, this is your grade.

Main Applications of Oxidized Bitumen 150/5

Industrial Roofing Membranes

High softening point means the membrane will not sag in hot climates. In Middle East, Africa, or southern Europe projects, this matters.

It is often used in:

  • Multi-layer roofing systems
  • Modified membrane production
  • Industrial roof insulation

Pipe Coating & Corrosion Protection

In oil & gas pipelines, coating systems need to resist:

  • Soil pressure
  • Moisture
  • Temperature fluctuations

Oxidized bitumen 150/5 provides a strong protective barrier when combined with fiber or polymer reinforcement.

Electrical & Battery Sealing

This grade is widely used in:

  • Dry cell battery sealing
  • Cable joint filling
  • Electrical insulation compounds

Its low penetration ensures structural stability.

Adhesives & Industrial Sealants

Due to its hardness and bonding properties, it is blended into industrial adhesive formulations where structural integrity is required.

Comparison With Other Bitumen Grades

Let’s understand where it stands.

GradeSoftening PointPenetrationTypical Use
60/70~48–52°C60–70Road paving
115/15~115°C15Waterproofing
150/5~150°C5High-heat industrial use

The difference is clear. 150/5 is significantly harder and more heat resistant.

While penetration grades are designed for flexible pavement, oxidized 150/5 is designed for structural sealing and protection.

Physical & Chemical Characteristics

Typical properties of oxidized bitumen 150/5:

  • Softening Point: 145–155°C
  • Penetration at 25°C: 3–7 dmm
  • Flash Point: Above 250°C
  • Loss on Heating: Low
  • Solubility in CS2: >99%
  • Ductility: Limited (not flexible grade)

This is not meant to stretch. It is meant to stay firm.

Storage & Handling Guidelines

Working with this grade requires proper temperature management.

Heating Temperature:

160–200°C (avoid overheating)

Storage:

  • Store in steel drums or bulk tanks
  • Avoid direct water contact
  • Keep temperature stable

Overheating may cause oxidation beyond specification and performance changes.

Packaging Options

Depending on buyer requirements:

  • 25 kg Kraft paper bags
  • 50 kg cartons
  • 150–200 kg steel drums
  • Jumbo bags
  • Bulk tankers

For export, steel drums remain most common.

Performance in Hot Climate Projects

In hot regions, surface temperatures may exceed 70–80°C. Softer bitumen materials can deform.

Oxidized bitumen 150/5 maintains shape under these conditions.

That’s why it is preferred in:

  • Gulf region roofing
  • African infrastructure sealing
  • High temperature industrial plants

Heat resistance directly impacts service life.

Market Demand & Related Queries

Industrial buyers often search for:

  • Blown bitumen 150/5 supplier
  • Oxidized bitumen 150/5 specification
  • Industrial grade oxidized asphalt
  • Bitumen 150/5 for pipe coating
  • High softening point bitumen

Many procurement managers also compare it with alternatives such as natural asphalt, especially when looking for high hardness solutions. However, oxidized grades provide more controlled and uniform properties compared to natural sources.

Another frequent concern is bitumen price, which fluctuates depending on crude oil markets, feedstock availability, and shipping cost. Since 150/5 requires additional processing, it is generally priced higher than penetration grades.

Quality Control & Testing

Every batch should be tested for:

  • Softening point (ASTM D36)
  • Penetration (ASTM D5)
  • Flash point (ASTM D92)
  • Solubility (ASTM D2042)
  • Specific gravity

Professional suppliers perform in-house lab tests and provide COA (Certificate of Analysis) before shipment.

Consistency is critical. Industrial buyers cannot accept variation in softening point because it directly affects product performance.

Common Buyer Questions

Is oxidized bitumen 150/5 flexible?

No. It is designed to be hard and stable. If flexibility is required, a lower softening point grade should be selected.

Can it be modified?

Yes. It can be blended with polymers, fillers, or additives to adjust performance.

Is it waterproof?

Yes. It has excellent water resistance and is widely used in waterproofing systems.

Advantages Over Softer Grades

  • Better structural rigidity
  • Improved temperature tolerance
  • Lower deformation under pressure
  • Long-term stability

However, it is not suitable for flexible pavement.

Final Thoughts

Oxidized bitumen 150/5 is not an everyday paving binder. It is a specialized industrial material designed for high-temperature stability and structural sealing applications.

If your project requires:

  • Heat resistance
  • Dimensional stability
  • Strong adhesion
  • Long service life

Then this grade is the right solution.

Understanding your application is key. For roofing membranes, pipe coating, insulation systems, or industrial sealing, oxidized 150/5 provides the strength that softer grades cannot deliver.

Choosing the correct bitumen grade is not about hardness alone. It is about matching material performance with operational conditions.

And when temperature resistance matters, oxidized bitumen 150/5 stands at the top of the list.